Mechanical engineering, embedded design support, prototyping, and production support for ambitious projects that need practical engineering done properly.
Mechanical design · Embedded engineering · 3D scanning · 3D printing · Reverse engineering
How we can help
You do not need a polished brief. Start with the idea, the part, the CAD or the problem and we can work from there.
Use us for one stage of development, or keep the same engineering team involved as the job moves from design into physical parts and production.
Bring us the problem, sketch or early idea. We can help define the contrainst and turn it into something you can develop and test.
Send the CAD, drawings or physical part. We can review what exists, measure or scan it, make changes, prototype it or work out the right route to manufacture.
Bring us into a defined job, work package or existing programme. We can own a component, assembly or defined piece of work and work directly with your team or suppliers.
Why Agile3D
Agile3D brings together mechanical and software engineering experience from demanding automotive, defence, and technology projects.
Direct contact with the engineers doing the work.
Design, make, test and refine with the physical result in mind.
Enough structure to keep projects controlled, without slowing them down.
Mechanical design & development
From an early idea to detailed CAD, drawings and DFM, we help turn mechanical problems into designs that can be prototyped, tested and made.
Design capabilities
We work from your sketches, existing CAD or proof-of-concept prototypes to develop adaptable and intuitive CAD concepts that ensure your products and parts are functional, manufacturable and cost-effective.
So that our work is future-proof and defensible, we define:
We create detailed 3D CAD models and technical drawings that adhere to our internal engineering standards or client-specific standards where required.
We work with:
We combine our internal engineering knowledge, industry standards and established supplier network to ensure the components we design are compliant and repeatable in manufacture.
We design parts optimised for:
We analyse parts and systems using fundamental engineering principles and finite element analysis (FEA) to ensure our prototypes are fit for purpose.
We use a range of analyses to verify that:
Using our in-house 3D scanning technology, we reverse engineer existing components, develop new components from existing geometry and capture original design intent.
Using our scanning technology, we offer:
We provide released CAD, technical drawings and documentation that is compliant, transparent and ready for project delivery.
Our team ensures your project is delivered with:
We regularly work with commercially sensitive engineering information. Share only what you are comfortable with at first; we can put an NDA in place before the detailed CAD, drawings or technical data are exchanged.
How to work with us
You do not need a polished brief. Start with the idea, the part, the CAD or the problem and we can work from there.
IDEA / PROBLEM
You might have a sketch, an early product, something that does not fit, or simply a mechanical problem that needs sorting. Bring whatever you have — sketches, photos, CAD, or just the problem. We will work out what matters and what to do next.
PHYSICAL PART
If you have an existing component but no CAD — or something that needs modifying, replacing or reverse engineering — we can start from the physical part using 3D scanning and measurement before rebuilding, modifying or developing it in CAD.
DEFINED DESIGN JOB
If you already know what needs designing, we can take the component, assembly or defined package and deliver CAD, drawings, and handover. You keep a clear point of contact and we take engineering responsibility.
Need ongoing or short-term mechanical design capacity inside an existing engineering team instead? See Embedded Engineering ↗
Prototype engineering
In-house 3D printing, machining and fabrication for prototypes, development parts and small batches — whether you already have CAD or need help getting the design ready to make.
Prototype capabilities
We combine our in-house FDM 3D printing capabilities with an established network of specialist suppliers offering a range of additional additive manufacturing technologies. Our technical knowledge ensures the most suitable process and material are selected for each application.
We offer:
We work with our established network of specialist CNC machining suppliers, applying our internal engineering knowledge to ensure machined components are fit for purpose and meet the required technical specifications.
We support:
We work with our established network of specialist fabrication suppliers to manufacture components and assemblies, applying our engineering knowledge to ensure parts meet their functional and dimensional requirements.
We support:
We combine our mechanical design expertise with practical manufacturing capabilities to develop functional prototypes that can be tested, evaluated and refined before production.
We provide:
We manufacture small batches of components for product development, validation and early production, ensuring consistency between builds and adherence to agreed technical requirements.
We provide:
We use the results of prototype testing and evaluation to refine component designs, resolve engineering issues and implement improvements for subsequent development stages.
We support:
We regularly work with commercially sensitive engineering information. Share only what you are comfortable with at first; we can put an NDA in place before the detailed CAD, drawings or technical data are exchanged.
How to work with us
You can come to us with finished CAD, an existing physical part, or a design that still needs developing.
I HAVE CAD
Send your CAD, drawings, quantities and requirements. We’ll review the files, confirm the manufacturing route and raise any questions before we start.
I HAVE A PART
If the CAD is missing or the component needs changing, we can start from the physical part using 3D scanning and measurement before rebuilding or developing it.
DESIGN IN DEVELOPMENT
We can help prepare the design, manufacture the prototype and use what we learn from the physical part to inform the next revision.
Production
We help turn a developed design into something a supplier accurately can make repeatedly — sorting DFM, drawings, specifications, supplier questions and first-off parts before release.
Production capabilities
We work directly with your chosen manufacturing suppliers or our established supplier network to resolve technical requirements, support manufacturing processes and ensure components meet the agreed specifications.
We provide:
We support the evaluation and validation of initial production samples to ensure manufactured components meet their dimensional, functional and quality requirements before repeat production.
We support:
We coordinate the transition from prototype development to repeatable manufacture, working with your chosen suppliers or our supplier network to ensure a successful production handover.
We provide:
We regularly work with commercially sensitive engineering information. Share only what you are comfortable with at first; we can put an NDA in place before the detailed CAD, drawings or technical data are exchanged.
How to work with us
Whether you have a working prototype, production CAD or a supplier already lined up, we can help sort the engineering needed to get parts made properly and repeatedly.
I HAVE A PROTOTYPE
Take a working prototype and turn it into something a manufacturer can work from: DFM, drawings, specifications and the detail needed for production.
I HAVE PRODUCTION CAD
We can work through supplier questions, tolerances, materials, finishes, drawings and first-off checks around an existing design.
I HAVE A SUPPLIER
We can work directly with your manufacturer to sort technical issues, review first-off parts and get the information into shape for repeat production.
Get in touch
Tell us what you are trying to achieve, where you are in the job, and anything useful you already have. For parts enquiries, include CAD or drawings, quantity, material and required timing where known.
Our email
info@agile3d.co.ukWe will come back to you directly and work out the right next step.
Email usAbout Agile3D
Agile3D is a Surrey-based engineering and prototyping company built around practical mechanical engineering and a straightforward way of working.
From design and development to prototypes and testing, we help customers work through engineering problems and turn them into parts, assemblies, and products that work in the real world.
Our approach
Agile3D brings together mechanical and software engineering experience from demanding automotive, defence, and technology projects.
That mix has shaped how we work: break the problem down, get something physical or testable in front of people early, learn from it, and keep moving.
How we work
We can slot into your team for one-off engineering projects or stay involved across several stages of development.
Because we cover mechanical design, prototyping, and production-readiness support, the same team can assist with the job throughout the development lifecycle.
How to work with us
You can come to us with finished CAD, an existing physical, part or a design that still needs developing.
I HAVE CAD
Send your CAD, drawings, quantities and requirements. We’ll review the files, confirm the manufacturing route and raise any questions before we start.
I HAVE A PART
If the CAD is missing or the component needs changing, we can start from the physical part using 3D scanning and measurement before rebuilding or developing it.
DESIGN IN DEVELOPMENT
We can help prepare the design, manufacture the prototype and use what we learn from the physical part to inform the next revision.