Mechanical design & development

From an idea to a part you can make

Typical inputs

Sketches · existing CAD · physical parts · requirements

Typical outputs

3D CAD · drawings · DFM · prototype-ready data

From an early idea to detailed CAD, drawings and DFM, we help turn mechanical problems into designs that can be prototyped, tested and made.

Design capabilities

Bring us one problem to solve or a wider package of design work. We can pick up a single component, work through an assembly or stay with the job as it moves into prototype and production.

Concept
development

We work from your sketches, existing CAD or proof-of-concept prototypes to develop adaptable and intuitive CAD concepts that ensure your products and parts are functional, manufacturable and cost-effective.

So that our work is future-proof and defensible, we define:

  • Functional requirements, including component interfaces and mechanisms
  • Packaging constraints that respect existing hardpoints
  • Manufacturing methods to ensure component feasibility

3D CAD &
detailed design

We create detailed 3D CAD models and technical drawings that adhere to our internal engineering standards or client-specific standards where required.

We work with:

  • Parametric 3D models developed using industry-grade CATIA V5 CAD software
  • Technical drawings compliant with ISO GPS and BS 8888 standards
  • Strict product lifecycle management processes

Design for
manufacture

We combine our internal engineering knowledge, industry standards and established supplier network to ensure the components we design are compliant and repeatable in manufacture.

We design parts optimised for:

  • Injection moulding
  • CNC machining
  • Sheet metal components and welded assemblies
  • Composites
  • Pipe and hose systems
  • Metal casting
  • Fabricated metal assemblies

Simulation &
analysis

We analyse parts and systems using fundamental engineering principles and finite element analysis (FEA) to ensure our prototypes are fit for purpose.

We use a range of analyses to verify that:

  • Parts and systems will function as expected
  • Designs are optimised for weight and manufacturability
  • Released projects are supported by the relevant engineering analysis

Reverse engineering
& 3D scanning

Using our in-house 3D scanning technology, we reverse engineer existing components, develop new components from existing geometry and capture original design intent.

Using our scanning technology, we offer:

  • 3D scanning and component measurement with accuracy of up to 0.050 mm
  • Reverse-engineered CAD models validated for prototyping and manufacture
  • Highly detailed scans of components ranging from 100 mm to 3 m in size

Technical
handover

We provide released CAD, technical drawings and documentation that is compliant, transparent and ready for project delivery.

Our team ensures your project is delivered with:

  • Validated 3D CAD in agreed exchange formats
  • Approved technical drawings and bills of materials
  • Component and system-level functional specifications

Your next step

Need help with a design?

Tell us about the idea, part or engineering problem you need to work through.

Working on something sensitive?

Start with a non-confidential outline. We can put an NDA in place before you share detailed CAD, drawings or technical data.

Start with a conversation

Contact us

A brief outline is enough.