Prototype capabilities
Make it. Test it.
Learn from it.
Our combined experience spans 3D printing, machining, welding, assembly, painting, trimming and detailed finishing. We bring these skills together for bespoke one-offs, prototypes and small batches, using our own capabilities and specialist suppliers to suit the job.
3D
printing
We combine our in-house FDM 3D printing capabilities with an established network of specialist suppliers offering a range of additional additive manufacturing technologies. Our technical knowledge ensures the most suitable process and material are selected for each application.
We offer:
- In-house FDM 3D printing using a range of engineering-grade materials
- Access to SLS and other additive manufacturing technologies through our supplier network
- Technical guidance on material selection, manufacturing processes and design optimisation
CNC
machining
We work with our established network of specialist CNC machining suppliers, applying our internal engineering knowledge to ensure machined components are fit for purpose and meet the required technical specifications.
We support:
- CNC milling and turning of metal and plastic components
- Material selection, dimensional tolerances and surface finish requirements
- Supplier coordination, technical reviews and component inspection requirements
Fabrication
We work with our established network of specialist fabrication suppliers to manufacture components and assemblies, applying our engineering knowledge to ensure parts meet their functional and dimensional requirements.
We support:
- Sheet metal cutting, bending and forming
- Welded and mechanically fastened assemblies
- Fabricated structures, brackets and custom components
Prototype
development
We combine our mechanical design expertise with practical manufacturing capabilities to develop functional prototypes that can be tested, evaluated and refined before production.
We provide:
- Functional prototypes for fit, assembly and mechanical testing
- Design refinement based on physical testing and evaluation
- Prototype assembly, modification and component integration
Development
batches
We manufacture small batches of components for product development, validation and early production, ensuring consistency between builds and adherence to agreed technical requirements.
We provide:
- Small-batch manufacturing using appropriate production processes
- Controlled CAD revisions, technical drawings and specifications
- Component inspection and verification against agreed requirements
Prototype review
& iteration
We use the results of prototype testing and evaluation to refine component designs, resolve engineering issues and implement improvements for subsequent development stages.
We support:
- Evaluation of prototype fit, function and performance
- Design modifications and updates to 3D CAD and technical drawings
- Development of revised prototypes for further testing and validation
